DIY EV Conversion Kit - Netgain Hyper9, Tesla 5.3kWh Battery Modules, Orion BMS Elcon Charger, DC-DC, TBS E-Xpert Instrumentation, Rincon Contactors, and more

EV Conversion Kit for Small-Mid Vehicles, 31.8 KWH, 114-150V SYSTEM

Regular price $16,712.65 Save $-16,712.65
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The suggested kit of parts for EV conversions that will use quantity 6 of the 5.3kWh Tesla battery modules with the NetGain HyPer9 HV Integrated System. This kit is perfect for small to mid-size cars. Complete Electrical Schematic, Manuals, and Documentation will be provided upon purchase, and kits include full customer support for your build. Available in both Basic and Deluxe versions, or can be customized to your exact build through a one-on-one dialogue with a sales associate.

Basic kit includes all necessary components to get your project running such as the HyPer9 HV Integrated System, the Orion BMS 2, a CANdapter for setting up the BMS system, a Thermistor Expansion Module to read all 12 battery temperatures, a contactor for the negative side of your battery, a J1772 charging inlet, an Anderson SBX-350 as a battery disconnect, fuses, relays, cable, lugs, heatshrink, and terminal covers. If you would like a basic system for more than one battery pack, please contact us with details about how you would like to split them.

Deluxe kits additionally include our Modular Boxes for Tesla Battery Modules with all necessary battery box coolant fittings, power connectors, and bus bars. Deluxe kits also upgrade the charger, DC-DC converter, battery maintanence disconnect, J1772 inlet, and more! These kits can be ordered for systems using a single battery pack or dual battery packs. Please contact us if more than two packs are needed for your project.

Deluxe Kits for dual packs add a second battery box with fuse, coolant fittings, and power connectors. They also change the Orion BMS 2 configuration as needed, the quantities of each type of bus bar, and the lengths of cable/heatshrink. The first number describes the number of battery modules in the battery pack on the negative side of the system, and the second number is the number of modules in the pack on the positive side. 

Additional options to consider include upgrading to an Orion BMS 2 Expandable and Remote system if you have more than one battery box and they're not mounted adjacent to each other, and increasing the size of your boxes to fit an Isolated Component Mounting Shelf.

Notes:

  1. All kits include a CanEV Universal Adapter Plate for mounting the HyPer9 Motor to your transmission. Alternatively, contact us to see if we have a transmission adapter kit specific to your vehicle model, or if your application does not require a transmission!
  2. Bulkhead fittings come as the straight option by default. 90º fittings (as shown on the product page) can be added if needed.
  3. If shipping outside the continental US, please contact us for an accurate shipping quote and to place an order.
  4. Please contact us before ordering kits for dual packs, and include how they will be physically positioned in the vehicle. Some parts and quantities may need to be altered.

 

Basic Kit Components:

Product Quantity
HyPer9 HV Integrated System 1
Hall Effect Pedal Assembly 1
NetGain HyPer-Drive Controller Chill Plate 1
CanEV Universal Adapter Plate 1
5.3 kWh Tesla Module 6
Orion BMS - 36-Cell/800A 1
CANdapter 1
Orion TEM (20-wire/no thermistors) 1
BMS Thru-Board 6
Elcon 3.3kW Charger 1
TSM 600W DC-DC 1
TBS E-Xpert Pro Display - Add 1:5 Prescaler 1
Pack Fuse 500A 1
Pack Fuse Block 1
First Inertia Switch (used) 1
Contactor REC35P1JX 1
12V Power Supply 1
30A DPST Relay 1
12V Relay 1
Automotive 4-Fuse Holder 1
KLK 10x38mm Fuse (HV) - 20A 2
KLK Fuse Holder 2
J1772 Charging Inlet - Plastic 1
Anderson SBX-350 Connectors 1
2/0 Cable (feet) - Orange 50
Heat shrink (6" segments) 10
5/16" 2/0 Lugs 23
3/8" 2/0 Lugs 5
Terminal Covers (Black) 9
Terminal Covers (Red) 1

 

The Deluxe Kit for Single Packs makes the following changes:

Product Deluxe Change
Elcon 3.3kW Charger -1
TSM 600W DC-DC -1
2/0 Cable (feet) - Orange -5
Heat shrink (6" segments) -3
5/16" 2/0 Lugs -10
KLK 10x38mm Fuse (HV) - 20A -1
J1772 Charging Inlet - Plastic -1
Anderson SBX-350 Connectors -1
Hyper9 Motor Cradle +1
NetGain Compact Display +1
Elcon 6.6kW Charger +1
Elcon 1000W DC-DC +1
Terminal Covers (Black) +4
1/2" 2/0 Lugs +2
KLK 10x38mm Fuse (HV) - 30A +1
J1772 Charging Inlet - Aluminum +1
Rincon HVBD4AXR Maintenance Switch +1
Battery Box (6-mod) +1
Heavy Duty Sealed Power Connector - one male/female set - 90 Key +1
Heavy Duty Sealed Power Connector - one male/female set - 180 Key +1
Battery Pack PRV Vent Blow Off Valve +1
Bulkhead Compression Fitting Kit +2
Coolant Manifolds - 6-Mod +2
One Pair (qty 2) Tesla Model S Coolant Connectors - reclaimed +6
Busbars for Stacked Tesla Battery Modules +5
Tesla Battery Module Right Angle Busbar +2
Coolant Hose - 5/16" ID (feet) +6
Hose Clamp +24
Non-Metallic Cable Gland - 1/2" +1